MORAL CAST 160 AR RFT

  • High temperature castable based on high purity chamotte blended with low iron, calcium aluminate cement.

  • Maximum Temperature Rating         1600*C

    MORAL CAST 160 AR RFT features high abrasion resistance and good strength throughout its temperature range.

    The comprehensive range of MORAL CAST dense castables covers the complete temperature spectrum up to 18150C. Four classes of product are offered; standard, abrasion resistant, gunning and extra-coarse aggregate. These products have been desip-ned utilising different aggregates and cement Enters to ensure they meet the requirements of most applications.

    Strict adherence to quality control measures has enabled each Thermal Ceramics Australia location to gain AS3902/IS09002 quality standard accreditation. All products are manufactured according to these tight standards, ensuring consistent high quality.

    TYPICAL PHYSICAL PROPERTIES

    Bulk Density(kg/m3) Mean Std.Dev
    @ 110*C 2270 25
    @ 1000*C 2160 15
    @. 1600*C 2220 20
    Cold Compressive Strength (Wa)    
    @ 110*C 50 ---
    @ 1000*C 45 5
    @ 1600*C 140 20
    Modulus of Rupture (MPa)    
    @ 110*c 12 2
    @ 1000*C 5 ---
    @ 1600*C 15 ---
    Permanent Linear Change (%)  
    24 Hrs @ 1100C 0.0
    5 Hrs @ 10000C -0.2 to 0.0
    5 Hrs @ 16000C -1.5 to -0.9
    Maximum Grain Size (mm) 4

    Approximate Thermal Conductivity at Mean Temperature
    *C 250 500 750 1000 1250 1500
    W/mK 1.11 1.11 1.11 1.11 1.12 1.13

    TYPICAL CHEMICAL ANALYSIS*

    A1203 55 %
    SiO2 38 %
    Fe203 0.7%
    CaO 4.8%
    TiO2 1.3%
    mgo Tr %
    Alkalies 0.3%

    *Chemical analysis values are rounded off. Total may not be equal to 100%

    APPLICATION DATA

    Casting

    Nett Quantity of dry material
    required for placement (kg/m3)     2170
    Water Required for Mixing
    (% by weight)                               8.3-10.1

    MATERIAL PACKAGING

    MORAL CAST 160 AR RFT is packaged in multi-ply paper sacks, 25 kilograms per sack.

    Nominal shelf life for MORAL CAST 160 AR RFT is 6 months when correctly stored.

    TYPICAL APPLICATIONS

  • Feed Chutes
  • Kiln Car Decks
  • High Wear Off-takes
  • Non Ferrous Metal Ladles
  • Aluminium Holding Furnace Roof

    INSTALLATION PROCEDURE
    Refer to Installation Procedure IP/001

    HEAT-UP SCHEDULE

    Refer to Heat-up Schedule HS/001/A

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    Combustion & Chemical Engineering.
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